Sep 9, 2013

Light Fitting Categories (Cat 1, Cat 2 and Cat 3).

There are three categories of light fitting listed in The Chartered Institution of Building Services Engineer (CIBSE’s) namely Category 1, Category 2 and Category 3.  These types of lighting are differed according to their luminance limit angle.   Category 1 limit angle is 55, Category 2 is 65 and Category 3 is 75 as shown in figure below;


Categorizing these light fitting is not indicating that category 1 is not ‘better’ than category 2 ‘better’ than category 3. The correct category must be selected for each individual installation otherwise undue installation and energy costs are likely to be incurred.
Light output ratio is another aspect of the installation when choosing the ‘right’ category. This ratio must be determined so that the luminance is evenly distributed as can be seen in the figure below.
From this information it can be ascertained that in general Category 1 (reflector luminance less than 200cd per sq.m from an angle of 55o)luminaires are recommended where there were a high density of VDU (Video Display Terminal) in an area, and where usage is sustained over long periods of time, or is of an intensive nature or where errors are critical.
Category 2 luminaires (reflector luminance less than 200 cd per sq.m from an angle of 65°) are recommended where there would be fairly wide spread use of VDT in an area where one VDT per desk for general use.

Category 3 luminaires (reflector luminance less than 200 cd per sq.m from an angle of 75°) are recommended where the density of VDT is low and where computer use is casual. 
Credit to PCO Lighting

Sep 4, 2013

How To Identify Faulty Underground Cable

It happens at one of my project....the underground cable from main substation experience a faulty.

This faulty cable causing the Main Switch Board to trip over certain period of energizing (not an instantaneous tripping).

Since the underground cable are laid over more than 150 meter, the location of the faulty cable may not be seen through naked eye.

In order to identify the fault location, voltage injection need to be apply to the faulty cable. This is to ensure the faulty cable will produce spark.

The spark that appear below ground will produce sound (sounds like dup...dup..dup). The sound was so soft that you need microscopic equipment to hear it.

By using that microscopic equipment, place the equipment on the ground and walk along the routing of the faulty cable until the sound are stronger. Once the fault location are found, the digging process started and cable rectification to be done.

This is how the video look like during the process.


Enjoy....

Aug 20, 2013

How To Test LV Cable

GENERAL TESTS PROCEDURES (For Low Voltage Power Cables)

CABLE RATED VOLTAGE FROM 6.6kV to 33kV

Generally, there are 2 types of tests that need to be done for each individual cable namely a) Electrical and b) Non-Electrical Test.

1) Electrical Test. (This test shall be conducted for every cable drum produced)

a) Voltage Test
Voltage shall be applied between the conductors and the metallic screen (earth) for designated duration. The voltage shall rise gradually to the testing voltage of 35Uo and kept at the testing voltage for 5 minutes. Values of single-phase test voltage for the standard rated voltages as per table below. No breakdown of insulation shall occur. [IEC 60502-1 clause 15.3].


b) Measurement of Electrical Resistance of Conductor
DC resistance of each conductor shall be measured using a suitable measuring bridge at ambient temperature and then corrected to a temperature of 20oC and 1 km length in accordance to the factor given in IEC 60228. The resistance corrected shall not exceed the appropriate maximum value specified in IEC 60228. [IEC 60502-1 clause 15.2].

c) Insulation Resistance Test
The insulation resistance test shall be made at ambient temperature. Each cable shall be measured using a 500V Insulation Resistance Measuaring Bridge between each cores (phases) and screen (earth). No breakdown of insulation shall occur.

2) Non-Electrical Test
This test shall be conducted at frequency of 10% of the number of quantity in any contract [IEC 60502-2 clause 17].

a) Measurement of thickness and / or diameter of the cable construction shall be conducted on random samples. The items measured value obtained shall not be less than the minimum value as stated in the specifications. Typical measurement done as follows:

i) Insulation thickness
ii) Metallic screen thickness and overlapping
iii) Inner and outer sheath thickness
iv) Other test specified (i.e Tensile Test for Steel Wire Armored etc)

b) Hot Set Test
Sampling and test shall be conducted in accordance with IEC 60811-2-1 clause 9 shall comply with the following specifications:


Aug 16, 2013

How To Test MV Cable

GENERAL TESTS PROCEDURES (For Medium Voltage Power Cables)

CABLE RATED VOLTAGE FROM 6.6kV to 33kV

Generally, there are 2 types of tests that need to be done for each individual cable namely a) Electrical and b) Non-Electrical Test.

1) Electrical Test. (This test shall be conducted for every cable drum produced)

a) Partial Discharge Test
Voltage of 1.73 Uo shall be applied between the conductors and metallic screen. The magnitude of the discharge at the test voltage shall not exceed l0pC [IEC 60502-2 Clause 163]


b) Voltage Test
Voltage shall be applied between the conductors and the metallic screen (earth) for 5 minutes. The voltage shall rise gradually to the testing voltage of 35Uo and kept at the testing voltage for 5 minutes. Values of single-phase test voltage for the standard rated voltages as per table below. No breakdown of insulation shall occur. [IEC 60502-2 clause 16.4].


c) Measurement of Electrical Resistance of Conductor
DC resistance of each conductor shall be measured using a suitable measuring bridge at ambient temperature and then corrected to a temperature of 20oC and 1 km length in accordance to the factor given in IEC 60228. The resistance corrected shall not exceed the appropriate maximum value specified in IEC 60228. [IEC 60502-2 clause 16.2].

d) Insulation Resistance Test
The insulation resistance test shall be made at ambient temperature. Cable after HV test shall be tested by using suitable measuring instrument for 1 minute. No breakdown of insulation shall occur.

e) Current Test on Non-Metallic Sheath
A DC voltage of 8kV per millimeter of specified nominal thickness of the extruded over sheath shall be applied for 1 min between the underlying metal layer at negative polarity and the outer conducting layer subject to a maximum voltage of 25kV.
The outer conducting layer may consist of a coating of graphite applied to the extruded over sheath or obtained by immersion in water for the duration of test. No breakdown of over sheath shall occur [IEC 60229-2 clause 3.1].

2) Non-Electrical Test
This test shall be conducted at frequency of 10% of the number of quantity in any contract [IEC 60502-2 clause 17].
a) Measurement of thickness and / or diameter of the cable construction shall be conducted on random samples. The items measured value obtained shall not be less than the minimum value as stated in the specifications. Typical measurement done as follows:

i) Semi conductive screen and XLPE insulation thickness
ii) Metallic screen thickness and overlapping
iii) Inner and outer sheath thickness
iv) Other test specified (i.e Tensile Test for Steel Wire Armored etc)

b) Hot Set Test
Sampling and test shall be conducted in accordance with IEC 60811-2-1 clause 9 shall comply with the following specifications:

Feb 16, 2013

How To Do Wiring For 1 Way, 2 Way and Intermediate Switch?


As for wiring for light fitting, there 3 method of switching that can be used; 1 Way, 2 Way and Intermediate Switch.
1 way is the basic of all switching method. The circuit only using single switch to control all lighting connected to that particular circuit.
2 way switch normally used for a long span of corridor, staircase, sharing toilet (with 2 doors) and room that has a two access doors.
User will have an option to switch ON or OFF the light fitting at either side of those switches. This is the advantage of using the 2 way switch compared to 1 way switch.
The other switching method is using the intermediate switch whereby more than three switches being used to control the same lighting.
These 3 types of wiring using different type of switches. Therefore, it is crucial for you to identify what type of switch to be use…otherwise the wiring won’t work.
At the front plate of switches..all looks the same, you only can identify the differences by looking at the back of those switches (the cable terminal). Figure below illustrate the differences of those switches.
Okay, by now you should knew the concept and switches to be used..this is the final part, how to do the wiring!
Figure below illustrate the wiring diagram for 1 way, 2 way and intermediate switch.
Wish you all the best..tq.

Feb 14, 2013

Generator Set..What Supplier Might Not Telling You!

Today I learned a very important thing...the thing that some of the Generator Set (genset) supplier hidden from you or maybe something that the supplier overlook into...the coolant for genset!


Due to some incident at other projects..the Client requesting us to inspect on the coolant’s  liquid for those genset installed at site.

Surprisingly, we notice that those genset are only filled with water inside its radiation system but there are no coolant being added in. We taking sample of the coolant liquid and the colour are plain white. It indicate that, no coolant liquid being added and the radiator is only filled with water.

Normally, the coolant liquid are coloured green (some might colour red).

Water is actually one of the cooling agents. However, as the genset generally made from metal, using water are not advisable as the metal tend to rust.


So, those water need to be drained out and the radiator must be fully flushed. Then, refill the coolant into the radiator...make sure you witness the process!

So guys, BEWARE..do check the coolant liquid for your genset.

Feb 6, 2013

How To Calculate The Size Of Projection Screen


Below is the sample calculation to calculate the projection screen.

You must first indentify the furthest distance of audience. Let says10m.
By using the aspect ratio of 10/6 (based on AV formats: video or NTSC (4:3), HDTV (16:9)), you can identify the screen height.
Screen Height           = 10/6
                                                            = 1.67m
                                                            = 5.5 ft
                                                            = 66 inch

Then, you need to define the video format screen (assume you using 16:9 format)
Therefore, screen width       = 16/9 x 66 inch
                                                                        = 117.3 inch @ 2.97m

Based on the calculation above, the standard projection screen of size: 116" x 65" is proposed.

Once you have the size of projection screen, you need to determine the projector luminance.
           
Projector luminance = (Width x Height x Room Lux Level) / screen gain

Normally the screen gain will be unity = 1 and Room Lux Level = 300 lux

            Therefore projector luminance = (2.97m X 1.67m x 300 lux) / 1
                                                                = 1487 ANSI Lumens

Therefore the standard luminance of 2000 ANSI for projector will be proposed.
Below is the size of projection screen according to their aspect ratio for your reference.

Video Format (4:3 Aspect Ratio)
Image Diagonal
Image Height
Image Width
60"
36"
48"
72"
43"
57"
84"
50"
67"
96"
57"
77"
100"
60"
80"
120"
69"
92"
150"
87"
116"
180"
105"
140"
200"
120"
160"
210"
123"
164"
240"
141"
188"
HDTV Format (16:9 Aspect Ratio)
Image Diagonal
Image Height
Image Width
92"
45"
80"
106"
52"
92"
110"
54"
96"
119"
58"
104"
133"
65"
116"
159"
78"
139"
188"
92"
164"
216"
106"
188"
220"
108"
192"
AV Format (1:1 Aspect Ratio)
Image Diagonal
Image Height
Image Width
71"
50"
50"
85"
60"
60"
99"
70"
70"
108"
60" (5')
90" (7.5')
119"
84"
84"
120"
72" (6')
96" (8')
130"
72" (6')
108" (9')
136"
96" (8')
96" (8')
151"
84" (7')
126" (10.5')
153"
108" (9')
108" (9')
170"
120" (10')
120" (10')
173"
96" (8')
144" (12')
204"
144" (12')
144" (12')
238"
168" (14')
168" (14')
272"
192 (16')
192 (16')
305"
216 (18')
216 (18')
Source: www.da-lite.com