Dec 12, 2010

What is 400Hz System?

It is a system whereby the power generator using the high-frequency of 400Hz to generate the AC power instead of the normal 50Hz or 60Hz. This system is normally used by airliners due to its advantages.

The History

In1920s when planes routinely carried radios and navigation gear powered by direct current (DC) batteries, the demand of self-powered generator becoming a major concerned. In the early days, planes had no need for electrical power since they carried no devices that required it. Later advances led to the development of small generators that supply DC power, typically at 28 volts.

By the beginning of the jet age, aircraft were becoming increasingly more complex and operated a vast array of electrical devices. It is a must for commercial airliners to provide power for environmental systems, galley equipment, cockpit displays, communication gear, weather radar, and in-flight entertainment systems whereby the current DC power supplies are insufficient to meet the demands for electricity to operate flight instruments, actuators, heating equipment, avionics, and internal/external lighting on these large aircraft. These planes instead use alternating current (AC) systems that usually supply 115 volts at 400 hertz.

Modern military aircraft however are equipped with powerful radars, sensors, weapon systems, and sophisticated cockpit displays that require large amounts of electricity to operate. Aircraft are equipped with a number of power generation systems including both primary and redundant backup systems to continue supplying power to vital equipment in an emergency.



Primary power is usually provided by AC generators directly connected to the jet engines. Commercial aircraft and many military planes are also equipped with an auxiliary power unit (APU). These generators provide AC power using an alternator that supplies 115 volts at 400 Hz frequency.

The advantages

The advantage of running an electrical system at 400 Hz rather than 60 Hz is that the power supplies are smaller and lighter.
The alternators that run in high-frequency are only requiring fewer copper coils in order to generate the necessary electrical current. This reduction in material allows the alternator to become much smaller such that it takes up less space and weighs much less than it would otherwise.

This benefit is essential for an aircraft since space is always limited, and it is imperative to minimize weight in order to maximize performance.
The reductions in weight will absolutely reducing the fuel consumption for an airplane thus makes the flight trip is more economical.

Disadvantages

High-frequency electrical systems are less efficient.

Equipment operating at 400 Hz systems is more likely to suffer voltage drops. As the frequency increases, the larger the voltage drop becomes.

The most significant of these losses results from reactive drops. Reactive drops are caused by the inductive properties of the conducting cables or wires through which the electrical current is transmitted. This type of loss is affected both by the length of the conductor as well as the frequency of the power flowing through it.

Since the distance of the conductor is not a major issue in the airplane, this voltage drop is considered as minimal and less significant compared to the reduction in weight of the generation equipment.

What will happen if using the 400Hz equipment in 60Hz systems?

This is something that I’m not encouraging you to experiment it. Theoretically, running 400 Hz equipment on a 60 Hz electrical system is not advised since it will damage the device by means of overheating the metal in the 400 Hz unit.

The end result will almost surely be smoke and possibly a fire.

Is there any way to operate the 400 Hz equipment into the 60 Hz system?

Actually there is! By reducing the voltage supplied to the device by a ratio of 60/400, or 0.15. A reduction in voltage to 15% of its original value at the same current will allow most 400 Hz devices to operate safely on a 60 Hz electrical system.

Nov 29, 2010

What is Fault Current?

You might notice that breaker (or MCCB) always denote with the “KA” value. But what is KA actually?

KA is the amperage value (in Kilo Amp) for the fault current.

Fault current, also called "short-circuit current" (ISC) (and sometimes called symmetrical fault current) describes current flow during a short.

It passes through all components in the affected circuit. Fault current is generally very large and, therefore, hazardous which due to "fault condition" caused by the low-impedance, phase-to-phase or phase-to-ground connection.

The electrical distribution system should be designed to minimize the effect of a fault. When we experience a fault on an electrical system, the protection equipment will detect the fault and trip out the faulty circuit. It cannot however trip instantaneously, and a delay, (of up to a few seconds) will occur.

In a simple word, it prevents a short at an outlet from shutting down power to the entire building!

The formula for the short circuit current (ISC) withstand capability of an electric cable is:

Where:
Isc = Short circuit rating of cable (kA)
A = Area of conductor (mm²)
t = Time to trip (in seconds)
K = 96 for PVC, Copper conductor
    = 62 for PVC, Aluminium conductor
    = 116 for PAPER, Copper conductor
    = 78 for PAPER, Aluminium conductor
    = 143 for XLPE, Copper conductor
    = 98 XLPE, Aluminium conductor

Example: For a 70mm², PVC insulated Copper conductor, the 1 second short circuit rating is:

Isc= (96 X 70) / sqrt 1 = 6.72KA

If the protection is fast, (say 0.2 seconds) then the conductor will have a 0.2 second short circuit rating of:
Isc= (96 X 70) / sqrt 0.2 = 15KA

Nov 22, 2010

Transfering The Electrical Load

One of my projects (for some reasons, the name of the project will not be revealed) is to design the electrical systems for commercial development. The scope of work is including the High Tension (HT) systems, Low Voltage (LV) systems and Extra Low Voltage (ELV).

In general, the development consists of two (2) blocks (A and B) with six floors for tenanted office and both blocks belongs to single owner.

The Owner having the intention to transfer the load for the tenanted area which initially taking the power supply from our local power utility provider Tenaga Nasional Behad (TNB) to the management (Landlord) supply.

The reason why the idea came across is that; there is a believing that the tariff that being imposed to the user is already caters for the maintenance charges, the modification works that needs to be done by the utility provider and all the cost incurred which due to the power that being supplied.

Considering that the maintenance and modification works happens  only once in the blue moon, the load rather to be parked in the management side than the utility provider. So... indirectly, the Owner no need to pay for all the extra charges and all the cost incurred instead borne by the utility provider...now will be under the Owner’s responsibilities.   

As a Consultant, we are instructed to do the study on the impact in term of technical and financially matters due to the transferring of these load.

Please take note that the rate and the currency might be differ to certain country as this study are based on Malaysian currency and TNB’s electricity tariff. Furthermore, this study should only to be taken as a reference and not to be taken as a solid proof.

The report are as per below:

The Study Of Transferring The Load

The objective of our study is to evaluate on the intention of the Owner to transferring the Tenant’s load for Block A to the Landlord’s load and to provide recommendation to the Client after completing of our study.

The evaluation shall be based on few parameters as per listed below:-

a)   Design Criteria
b)   Electricity Tariff Calculation
c)   Submission to Authorities
d)   Modification Works
e)   Cost Implication

DESIGN CRITERIA
In overall, the electricity scheme had been designed to segregate the Landlord’s load to the Tenant’s load (see photo below). By segregating these loads the Landlord and Tenant will be billed differently as per their individual tariff.

Click here for the original schematic diagram before transferring the load.

Landlord’s load will be under tariff C1 while tenant’s load will be under tariff B. The tenant load has been designed based on the concept that it will be rented or leased out as such TNB meter has been designed for.

In order to transfer the Tenant’s load to the Landlord, the electricity scheme needs to be redesign by means of swinging the incoming supply before the TNB’s Check Meter (see the clouded area at photo below) and then tapping from landlord load busbar instead.

Click here for the new schematic diagram after transferring the load.

ELECTRICITY TARIFF CALCULATION
The electricity tariff for Tenants currently will be billed as per Tariff B. After transferring the Tenant’s load to the Landlord, the new tariff for Tenants will be based on Tariff C1.

Below is the calculation of the Tenant’s monthly bill. These calculations are based on parameters as per below:

Total Maximum Demand for 24 Tenants       = 466.63 kW
Total Day Usage / Month                                 = 30 days
Load Factor                                                      = 0.25
Working hour                                                    = 12 hours.

The Unit Rate is based on the latest electricity tariff by TNB.

The Unit Rate for Tariff B                                       = RM 0.408 (attachment 3)
The Unit Rate for Maximum Demand Tariff C1   = RM 24.60 (attachment 3)
The Unit Rate for kWh Tariff C1                            = RM 0.296 (attachment 3)

a) Tariff B
Monthly Bill (RM) = Maximum Demand (kW) X Working Hour X Load Factor X Days X Unit Rate (RM)
                            = 466.63 KW X 12 Hr X 0.25 X 30 days X RM0.408
                            = RM 17,134.65

b) Tariff C1
Maximum Demand per month (MD/Month) = Maximum Demand (kW) X Load Factor X Unit Rate(RM)
                                                                     = 466.63 KW X 0.25 X RM24.60
                                                                     = RM 2,868.77

Monthly kWh = Maximum Demand (kW) X Working Hour x Load Factor X Days X Unit Rate (RM)
                      = 466.63KW X 12 Hr x 0.25 X 30 days X RM0.296
                      = RM 12,431.00

Monthly Bill (RM)   = MD/Month + Monthly kWh
                             = 2,869.77 + 12,431.00
                             = RM 15,300.77

Difference (RM)     = Tariff B - Tariff C1
                               = RM17,134.65 – RM15,300.77
                              = RM 1,833.88

Based on the calculation above, it can be concluded that by transferring the Tenant load to the Landlord load, the Owner will pay RM 1,833.88 lesser for the monthly electricity bill if all tenant load transfer to landlord load.

SUBMISSION TO AUTHORITIES
In order to transfer the Tenant’s load to the Landlord, the Consultant needs to submit the revised Single Line Diagram to TNB Metering and TNB Planner.

Transferring the load may affect the installation of TNB’s Check Meter. This Check Meter is monitoring the usage of all tenants including power consume by Food Court, Street Lighting, Sewerage Treatment Plant and others that parked under office load.

The decision on transferring the load should be finalized before installation of Check Meter take place. This is crucial as the Current Transformer (CT) for Check Meter need to be size-up based on the total load consumed.

MODIFICATION WORKS
Due to the transferring of the load, modifications need to be done to the Main Switch Board and an extra cable length required for swinging the power supply input.

The estimated time frame for this modification works will subject to the switch board manufacture and the availability of the cable in a market.

COST IMPLICATION
Additional costs are needed in transferring the load such as the cost to modify the Main Sub Board (MSB) and extra cost for connection fee in lieu of the additional Maximum Demand (MD).

The additional cost for modifying the MSB will be RM 40,000.00.

The total Maximum Demand for 24 nos. of Tenants is 466.63 kW and the rate for Connection Fee is based on RM 45.00 / kW. Therefore, the additional Connection Fee will be RM 20,998.35.

Adding these costs, the total additional cost required for transferring the load is totaling to RM 60,998.35.

However, by increasing the Maximum Demand of the power supply to the Landlord, the Owner should pay and additional meter deposit. Since the meter deposit is actually refundable therefore, we are not taking into account of this additional cost.

CONCLUSION
Based on the above evaluation, the Owner will have electricity bill saving of  RM 1,833.88 for the monthly bill and an extra cost of RM 60,998.35 for transferring the load.

The pay back period with saving of RM1,833.88 over the installation cost and contribution charges will be 33.26 months or 2.77 years.

If you consider the electricity tariff that being charged to the user is already cater for the maintenance charges by the utility provider, the cost incurred in the event of replacement of equipments needed and the cost of maintaining the power factor from the source of power supply. Then, the transferring the load is a wise decision and worth the money for Client to implement it.

Nov 20, 2010

Power Consume and Electricity Bill for Dimming and Non-Dimming Ballast for Street Lighting System

In one of my projects which due to the cost saving, the Owner having an intention to use the dimming ballast for their street lighting system.

I've been asked to come-up with a report on the cost saving that the Owner will get also to calculate the payback time using the dimming ballast system.

Below is my report;

Objective

The objective of this report is to tabulate the total power consumes and the electricity bill for dimming and non-dimming ballast for the Street Lighting System.

The calculation of the electricity bill will be divided into two segments, which is;
a) Calculation based on non-dimming ballast
b) Calculation based on dimming ballast

The parameters that being used in calculating the estimated MD will be as follows:
a)    Total power consume for street lighting system.
The total power consumed will be divided into two, which is non-dimming and
dimming system.

Total Power For Non-Dimming Ballast
i) (Operating Hour: 7pm-7am)

ID
DESCRIPTION
QTY
WATTAGE
TOTAL
1
250W & 150W (8m&6m Pole)
20
400
8,000.00
2
150W (8m Pole)
46
150
6,900.00
3
70W (4m Pole)
26
70
1,820.00
TOTAL WATTAGE
16,720.00

Total Power For Dimming Ballast
ii) (Operating Hour: 7pm-12m/night)

ID
DESCRIPTION
QTY
WATTAGE
TOTAL
1
250W & 150W (8m&6m Pole)
20
400
8,000.00
2
150W (8m Pole)
46
150
6,900.00
3
70W (4m Pole)
26
70
1,820.00
TOTAL WATTAGE
16,720.00

iii) (Operating Hour: 12m/night-7am)

ID
DESCRIPTION
QTY
WATTAGE
TOTAL
1
250W & 150W (8m&6m Pole)
20
200
8,000.00
2
150W (8m Pole)
46
75
3,450.00
3
70W (4m Pole)
26
70
1,820.00
TOTAL WATTAGE
9,270.00

Note:
1) Dimming ballast only apply for lantern which more than 150Watts.
2) Lantern will be dimmed to 50% of its rated wattage. This perecentage will subject to Owner's preference since the dimming ballast is a pre-set dimming ballast.

Power Consume and Electricity Bill for Dimming and Non-Dimming Ballast for Street Lighting
System

b) Operating hour
The operating hour for non-dimming and dimming system will be as per figure
below;


c) Unit rate based on tariff C1
The unit rate is based on latest TNB’s unit rate of RM0.288/kW.

Electricity Tariff Calculation
The whole development will be billed as per tariff C1. Based on tariff C1, the monthly
bill will be as per formula below:

Monthly Bill (RM) = MD/Month + Monthly kWh

Since the street lighting is only a small part from the total maximum demand consumed therefore, the MD/Month can be assumed constant and not into consideration for this calculation.

a) Calculation based on non-dimming ballast
Monthly kWh will be as per below:
Monthly kWh = Total Power (kW) X Working Hour X Load Factor X Days X Unit Rate (RM)
= 16.72kW X 12 Hr X 1 X 30 days X RM0.288
= RM 1,733.53

b) Calculation based on dimming ballast
Monthly kWh will be as per below:
Operating hour (7pm – 12m/night)
Monthly kWh = Total Power (kW) X Working Hour X Load Factor X Days X Unit Rate (RM)
= 16.72kW X 5 Hr X 1 X 30 days X RM0.288
= RM 722.30

Operating hour (12m/night – 7am)
Monthly kWh = Total Power (kW) X Working Hour X Load Factor X Days
X Unit Rate (RM)
= 9.27kW X 7 Hr X 1 X 30 days X RM0.288
= RM 560.65

Monthly Bill (RM) = Operating hour (7pm – 12m/night) + (12m/night – 7am)
= 722.30 + 560.65
= RM 1,282.95

Difference (RM) = non-dimming - dimming
= RM1,733.53 – RM1,282.95
= RM 450.58

Based on the calculation above, it can be concluded that by using the dimming ballast the monthly electricity bill can be reduce up to RM 450.58/month.

The budgetary cost for dimming ballast to be installed is RM 10.920.00. Therefore, the
Return on Investment for this dimming ballast system is within 24 months.